In today’s world, there is a greater need to increase both efficiency and quality control where packaging lines are concerned for products such as sundries, beverages and food. This has led to an increase in the level of traceability and automation. There are products for which packaging and safety is an indispensable requirement. In some cases the law actually enforces the said requirements. When it comes to packaging lines, the right product can be used to ensure that the right label is on the products, to guide how the goods are moved from one place to the other, to track data regarding production and more. With sensors, check weighing scales and machine vision systems, you will become more efficient.
Advantages of Installing Automated Packaging Systems for Business
- Safety Measures
With the right automation products, securing your packages before delivery can be sped up quite a bit. Additionally, they can ensure that your goods are accepted on delivery. One such example is the use of automated stretch-wrapping, which can increase your speed of securing palletized loads. This also leads to the reduction of manual interventions while maximizing how much use you get from each roll.
- Save on Space
If you enhance the usage of space at the warehouse, you can be sure that pack and pick timings will be improved and on-site efficiency will also increase. If you are using void fill systems like bubble wrap and polystyrene chips, you will be taking up lots of space. It is better to use modern automated void fill systems, which include air and paper based solutions. That way you will save space.
- Minimize Waste
If you use a machine or automated system, you will be able to have packages that are aesthetically consistent. This means that you won’t have to waste your packaging due to mistakes or replace items.
- Restrict Manual Labor
With the right automated packaging solutions, you will be able to have a quicker packaging process. This means that you will free up your employees so that they can move on to other tasks and you will reduce costs in the process. By simply adding sealing machines, box erectors or stretch wrapping machines, you will be on your way to reducing any unnecessary labor force.
- Speed
If you install automated stretch wrapping you will be reducing manual work, tightly securing palletized loads and also maximizing your yield per roll and all of this in a much shorter period of time. Using automated case erectors, you will be speeding up the sealing and erection of cases, boxes and cartons dramatically. Automated tape application on the other hand will make it easy to seal the bottom and top of boxes, which speeds up sealing as well. Assembly is faster and safer and also frees up employees who may have been doing this manually.
- Quantity
If you are experiencing a spike in packaging quantities, automated systems will help you keep up with the demand. The same applies as your business grows.
3 of the Best Automated Packaging Line Quality Control Systems
- Sensors – Sensors are an ideal way of detecting missing packages as well as eliminating the wastage of products. This can have a great impact on your bottom line and the cost is not too high.
- Check Weighers – The cost of having one of these is also quite low and yet the savings are great. You are able to save on any wastage where your packaging line is concerned. By making sure you have checked how much an individual package weighs, you will be able to remove any empty or partially full packages before shipping. Use Check Weighers and reject stations together for more efficiency and then your re-circulation system will ensure that the said packages or containers are put back into production and not wasted. Intelligent weighing scales are a must have.
- Machine Vision Systems – There are many applications for packaging inspection that you can accomplish using machine vision systems. Carrying out inspection of date codes and verifying color are just two of the numerous things you can do. Even though it is a costly investment, it is ideal when you are looking at high speed applications or special problems with quality control. Additionally, you can capture events and collect data real time, making it easy to make adjustments and get better results.
