Manufacturing companies are often hesitant to switch over to automated systems due to the upfront costs and new training needed for staff. That said, taking advantage of new technology and automating your processes is highly beneficial for a variety of reasons. When it comes to packaging, investing in automated systems will give you fantastic results. Here are some of the benefits of automated packaging systems.
1. Lower risk of employee injury
Using conventional packaging machinery creates many risks for employee injuries. Besides just the machinery itself, employees are often performing repetitive tasks for hours on end. It’s incredibly common for employees to suffer ergonomic injuries such as lower back injuries, carpal tunnel, tendonitis, and more that require employees to have weeks, even months of time off work. By handing over these repetitive tasks to an automated system, like the systems from KBW Packaging, you can move employees to more varied tasks.
2. Improved quality
Human error is inevitable in manufacturing and quality control. Humans get distracted and tired over long working hours. With an employee overseeing the quality control, something that isn’t up to scratch could slide under the radar. New AI technology allows quality assurance to be fully automated, and the machines work at full capacity the whole time. Automated systems ensure that all packaging is consistent and error-free.
3. Faster production speed
Like the above, automated packaging systems do not tire or need breaks. They can also run at much faster speeds than humans and therefore are much more efficient. As an example, Amazon automated packaging systems can box up to 700 boxes each hour, which is five times faster than humans.
Machines can also multi-task, performing multiple steps at a time. A task which you typically need numerous employees, such as sealing and labeling, can be done within one single step. On top of that, the packaging will always be consistent.
While you may not be able to automate all steps of your production line, merely switching to the available automated systems will hugely boost the productivity of your manufacturing procedures.
4. Save money on labor
While automated packaging systems require an initial investment, they do not require regular paycheques, days off, or holiday bonuses. Automation is necessary to stay competitive in today’s market, as companies aim to offer the lowest price possible to their consumers. By automating your packaging systems, you will not require as many employees to run your manufacturing line and can save tons of money on labor costs. You can use those savings to stay competitive in the market and increase the success and profits of your company.
User-friendly
Old, clunky packaging machines are becoming outdated and often both hard to use and hard to train employees on. New packaging solutions have a specific design that makes the machines user-friendly, easy to operate, and safe to use. Minimal training is needed for employees to operate the machinery successfully, and the interfaces allow access to all the information and analytics they require regarding production.
Switching to automated packaging systems can boost your productivity, reduce your overall costs, increase workplace safety, and more. They are an essential piece of the puzzle for future success over your manufacturing company.
